Presented at the Cool Sense National Integrated Chiller Retrofit Forum, Sept. 23 - 24, 1997, San Francisco, California, LBNL 40512 rev.2


DEVELOPMENT OF AN INFORMATION MONITORING AND DIAGNOSTIC SYSTEM




MARY ANN PIETTE, Staff Scientist,
Lawrence Berkeley National Laboratory, Building 90-2000, Berkeley, CA 94720

TONY SEBALD, Assoc. Professor,
University of California, San Diego, Dept. of Elec. & Compt. Engin., CA, 92093-0407

CHRIS SHOCKMAN (Stanford University)

LEE ENG LOCK, Technical Director
Supersymmetry Services Pte, Ltd, 73 Ayer Rajah Crescent, Singapore 139952

PETER RUMSEY, Technical Director (Supersymmetry)



ABSTRACT

Large commercial, institutional and government buildings generally do not operate at economically achievable levels of energy efficiency. Performance monitoring projects across the US have documented the potential to conserve 15 to 30% of energy use through improved operation and maintenance practices. Corresponding energy and capacity reductions for large office buildings in California are estimated to be about 42 * 1012 Btu (source) in existing buildings, which includes 24 BkWh (site electricity) and 32 BkBtu (gas) for large office buildings. The objective of this multi-year project is to develop and apply state-of-the-art continuous building performance measurement and supporting information processing and data visualization technologies. These technologies will diagnose problems in the performance of building energy systems and provide owners and managers with reliable, decision-oriented information. The project's goal is to assist building owners and property managers in effectively reducing energy use through improving O&M practices and implementing opportunities for cost-effective investments in improved building energy systems. The project was conducted by an interdisciplinary team to assess the current state of technology, develop an appropriate information and diagnosis capability, and test it in real buildings. The research team designed a multi-level building diagnostic system, including sensors, computer-based communications, data archival/retrieval, diagnostic information processing, data visualization and other components that would meet the needs expressed by building owners and property managers. The research team developed diagnostic and information visualization algorithms at these three levels: the whole building (Level I), the overall building cooling system (Level II), and the chiller and cooling tower subsystems (Level III).

INTRODUCTION

Buildings generally do not perform as well in practice as anticipated during the design stage. There are many reasons for this, including improper equipment selection and installation errors, the lack of rigorous commissioning and proper maintenance, and poor feedback on ongoing performance, including energy performance. These problems are prevalent in most building systems, and frequently found in dynamic systems such as heating, ventilation, cooling, and lighting controls.

This project was conceived to develop and introduce state-of-the-art information technology in buildings in order to substantially enhance building energy performance by continuously improving operation and maintenance (O&M). The project is being conducted by an interdisciplinary team to assess the current state of technology, develop an appropriate information and diagnosis capability, and test it in real buildings.

This paper summarizes the key results from the first phase of project (Sebald and Piette, 1997). The scope of the Phase 1 effort included:

Early in the project we decided to focus on large Class A commercial office buildings. These buildings are managed by large property management companies and we think there are potential "early adopters" among these companies. The Phase 1 market assessment activities included in-depth interviews with six technical managers who had been identified as the most sophisticated in California. These interviews included a review of their perceptions of operations and maintenance problems with all major building systems, including controls. We found it difficult to identify a single system or component that was most problematic. Rather, there are systemic problems associated with the lack of feedback available from current Energy Management and Control Systems (EMCS). Today's EMCSs are designed for control, with extremely limited capabilities in sensing, archiving, data analysis, diagnostics, and data visualization.

In the first phase of the project we concluded that significant benefits could be derived by large commercial and institutional building owners1 and operators from developing and demonstrating the use of a continuous performance tracking and diagnostic system. We produced a conceptual design for a diagnostic system that would provide continual feedback on building performance and assist operators in diagnosing operational problems. The performance data and data visualization techniques developed were designed to report on common failure modes for specific building systems discussed below. The data visualization techniques were designed to be effective computer-based graphics that display the most important metrics to describe system performance. These graphics were developed from basic engineering principles for the whole building and the water side of the cooling system. The system also includes automated data collection and analysis software that prepare the data for the visualization system. Together, the data collection, analysis, and visualization systems should serve as a robust and reliable platform for an integrated and automated diagnostic system. The evolution toward automating the diagnoses will be include in the Phase 2 research efforts, which began in mid 1997. The diagnostic system should be useful allocating operations and maintenance (O&M) resources over the short run and capital investments over the long run.

The proposed diagnostic system differs from previously developed systems in several important ways. First, it is specifically targeted toward sophisticated building operators and engineers. Most related research efforts or related techniques are targeted toward a remote expert user. Second, the proposed system is designed to be permanently installed. Related approaches that are known for being easy to use are built around short-term rather than continuous monitoring systems. Third, the monitoring system is based on laboratory-quality sensors that are far more reliable than sensors found in most commercial building systems. Fourth, the proposed system continuously archives data on approximately 80 points once each minute. Most current systems do so every 15 minutes or longer. Fifth, the diagnostic system has a top-down design that logically flows from the general whole-building analysis to system and component diagnostics. This is in contrast to bottom-up approaches that attempt to detect performance failures associated with specific individual devices.

These five features, (1) sophisticated building operators and engineers as users, (2) permanent installation, (3) laboratory-quality sensing, (4) short-interval data archives, and (5) top-down design, are critical to our proposed system. Much of this report is devoted to explaining how these departures from previous approaches increase the probability that the proposed system will perform well. As an initial test of the response to our ideas, we visited additional buildings and held two technical seminars with the managers to assess their reaction to the proposed diagnostic system. Approximately one dozen building managers have formed the core of our contact base; they have all expressed strong support for our approach and expressed an interest in participating in demonstration projects.

There are difficult trade-offs between advancing the automation of the diagnostic systems versus designing the system for optimal human-based diagnostics. The development of automated diagnostics can be justified by the recognition that building systems are becoming more complex over time and are difficult for the average operator to understand (Hyvarinen, and Karki, 1996). We have chosen to work with the most sophisticated operators we can find. But, we will explore how to automate some of the "expert diagnosis" so that the system could be developed for a broader set of users. Automated diagnostics consist of methods to detect faults and may include identification of fault sources. Most diagnostic systems include a general user interface to aid the human user in getting information about the detection of a fault. Automated diagnostic systems generally include model-based (e.g., simple functions, physical, or black-box) fault detection and classifiers (knowledge or association based).

The demonstration in Phase 2 is oriented toward ensuring that the diagnostic system is cost-effective. Average reductions in whole-building energy savings of 15% have been demonstrated by compiling and assessing whole-building and major energy end-use data (Herzog and Lavine, 1992). Savings from 20 to 40% have been demonstrated in some cases (Claridge et al, 1994). With average whole-building energy costs (gas and electricity) of about $2/ft2-year, a 15% reduction translates to a savings of $0.30/ft2-year. This amounts to $150,000/year for a 0.5 million ft2 building, which is the size building the demonstration projects are oriented toward. We anticipate that mature market costs for the diagnostic system will be under $75,000 in hardware and software. Thus, the proposed system will be designed to be cost-effective for large buildings. It is worthwhile mentioning that by many accounts, these savings estimates are conservative.

Looking statewide, the target technical potential energy savings is a fifteen percent reduction in large office building energy use for California. Large office buildings (those greater than 50,000 sqft) in California consume about 24 BkWh (site electricity) and 32 B kBtu (gas). Fifteen percent savings in office energy use translates into 41.8 *1012 Btu (source)2. There are about 11,000 large offices in California, which at about 100,000 sqft each, total 1.1 Bsqft of office space. With average energy intensities of about 22 kWh/sqft-year for electricity and 31 kBtu/sqft-year for gas requiring about $240,000 per year, a fifteen percent savings translates into about $35,000/year (Akbari et al, 1993 and Akbari et al, 1991).

Additional peak demand savings are likely, and not included here. Furthermore, it is likely that with the use of a diagnostic system like that described below, additional HVAC savings are possible. These additional savings are likely to be achieved from improved equipment sizing given reliable data on actual cooling loads. Some examples of this are presented. Finally, greater statewide savings are also possible from extending these technologies to other building types.

One of the project sponsors, the California Institute for Energy Efficiency, asked the project team to focus on large Class A office buildings. Class A office buildings represent the most prestigious buildings in the office market3. They have above average rents, high quality standard finishes, state-of-the-art building systems, exceptional accessibility, and a strong market presence. Class A building owners and operators are among the most sophisticated in the commercial sector. They are considered innovative, and early adopters of emerging technologies. Several building owners and operators have expressed a strong interest in collaborating with the research team on a field demonstration of the prototype diagnostics system. One benefit of performing the field test demonstrations with Class A building operators is that the property management companies who operate the buildings tend to have large real-estate portfolios. They indicate that they are eager to utilize lessons learned during the demonstrations in their other buildings, thus the approaches we explore could propagate rapidly throughout similar buildings. Additional factors regarding the selection and advantages of collaborating with this market segment are described below.

IDENTIFYING MAJOR O&M PROBLEMS

One of the important activities in Phase 1 was to identify major O&M problems in commercial buildings. We assumed a broad definition of the concept of an O&M problem: an O&M issue that caused an increase in energy use beyond the expected performance of a building system. For example, a cooling tower that operates when the chillers are off causes unnecessary energy use. The expected performance is for the tower schedule to be coordinated with the chiller schedule, but such problems are common in commercial buildings.

Our initial plan was to develop a list of the major classes of O&M problems along with their severity and frequency. This plan had to be modified due to the broad nature of O&M problems found in commercial buildings, as further discussed below. The two primary sources of information use in this task were: review of published literature and analysis of existing case study data, and interviews with building engineers and operators, and industry O&M workshops. The review of published literature included evaluating conference proceedings and journal articles discussing the relationship between O&M and energy use in commercial buildings. Research results from demonstration projects and programs such as Texas A&M University's LoanSTAR program (Haberl et al, 1996), PG&E's Advanced Customer Technology Test (Hernandez and Brohard, 1994), Bonneville Power Administration's Energy Edge Program (Piette et al, 1994), and Pacificorp's Energy FinAnswer Commissioning program (Piette et al., 1996, Yoder and Kaplan, 1992) were considered.

The literature review suggests that virtually all buildings have some sort of O&M problem, and the vast majority of buildings are not carefully commissioned. Previous published case studies indicated that careful review of hourly end-use and whole-building energy performance data can result in savings equivalent to about 15 percent of annual operating costs (Herzog and Lavine, 1992, and Claridge et al, 1994). These savings are much greater (up to 40 percent) in some cases.

The second source of information we drew upon was the results of detailed, personal in-depth interviews and feedback from building owners and operators. These interviews were based on an extensive, 50-page, questionnaire designed to tabulate O&M problems and characterize building owners' and operators' experiences with diagnostic and control technologies. The questionnaire contained detailed sections asking about commissioning practices, organization of maintenance activities, the use of preventative maintenance diagnostic technologies (e.g., vibration analysis, thermography, etc.), Energy Management and Control System (EMCS) sensor maintenance and calibration. The research team toured fifteen facilities to obtain first-hand experience with current control technologies and the way operators interact with them.

The on-site interviews were based on an O&M questionnaire designed to structure information collected from building personnel. The idea was to identify their most important problems in O&M, after which we would tabulate and focus on the most common ones. Instead of generating these kinds of seemingly straightforward results, the underlying problem turned out to be much more complex. We expected, but did not generate a list of common specific problems for which we could generate a clean set of diagnostics. The difficulty with identifying all common O&M problems is that reports of these problems tend to be anecdotal rather than statistically significant. Instead of identifying a detailed set problems, we found a more critical and diverse set of structural problems that need to be addressed by any successful diagnostic approach.

The key problem we identified is that building operators lack good information on major building systems we identified is that the information tools currently in use in these buildings severely limit a building managers' ability to assess their own O&M practices in a comprehensive manner. As mentioned, the questionnaire had sections asking about continuous information systems such as EMCSs, as well as one-time and short-term diagnostics such as vibration analysis and thermography. The most significant conclusion from the surveys and literature search is that building managers have little information on the energy performance of their major building systems, such as the cooling plant, lighting, and ventilation. They therefore have very limited capabilities to:

The general problem of lack of information on major building systems comprises a series of specific problems. For example, the most sophisticated building managers reported problems in keeping sensors properly calibrated. Thus, the information directly available from the EMCS is questionable. Temperature, humidity, and flow sensors were all reported as problematic, with the most concern over humidity and flow sensors. The following five constraints were also found to be significant in evaluating opportunities for a continuous diagnostic system.


TECHNOLOGY INNOVATION AND ADOPTION THEORY

Another important element of Phase 1 was the analysis and application of technology innovation and adoption theory Figure 1). We selected Class A building operators because of their role in the commercial building market as "early adopters" of advanced technologies. We purposefully worked with the Building Owners and Managers Association to identify the most sophisticated and innovative building engineers and operators in California. The analysis is based on the classic work by Rogers (1983) who suggested that technology adoption can be described by five categories: innovators, early market, early majority, late majority, and laggards. As an example of how the categories differ, "innovators" pursue technology and sometimes make a purchase simply for the pleasure of exploring a new idea or device, while "early adopters" are interested in new technology for its own sake and are quick to understand and appreciate the benefits of new products.

Figure 1. Stages in the Technology Innovation-Decision Process (Rogers, 1983).

The analysis is based on the classic work by Rogers (1983) who suggested that technology adoption can be described by five categories: innovators, early market, early majority, late majority, and laggards. As an example of how the categories differ, "innovators" pursue technology and sometimes make a purchase simply for the pleasure of exploring a new idea or device, while "early adopters" are interested in new technology for its own sake and are quick to understand and appreciate the benefits of new products.

The companies selected for the O&M surveys had the characteristics that Rogers deemed important. First, they had some organizational "slack" to pursue new ideas and had developed a method to analyze innovations utilizing this slack time. Second, they had made someone in their organization responsible for the technology strategy. Although they do not have formal R&D departments, they have identified a role of technology evaluator. Finally, they had demonstrated by past performance that they could think creatively and would act on new information in previous innovations we evaluated.

After identifying the innovative operators we sought to identify the process of innovation utilized in the past by evaluating the process used to adopt related characteristic innovations. These "scouting" studies resulted in an understanding of the business and technical constraints and incentives for innovations. Specifically, we found that the technical managers responsible for innovation frequently conducted pilot studies with their own operating budgets. Furthermore, we found that the technical managers responsible for innovations were limited to evaluating simple components and were unable to undertake large scale studies of potential "system-wide" technologies because they could not justify the cost and time for such studies.

DIAGNOSTIC TECHNOLOGY AND SYSTEM DESIGN CRITERIA

Another important task in Phase 1 was to investigate and evaluate diagnostic methods, tools, and techniques for inclusion in the current project. We conducted a broad review of possible approaches for diagnostics and determine the degree of technical maturity with which each has been applied to building problems. We defined a set of criteria and then evaluated options in terms of these criteria. Our analysis considered issues such as required sensor and communications technology, bottom-up versus top-down diagnostics architecture, and the design of temporary versus permanent systems. We also examined the status of techniques from the field of intelligent systems (e.g., artificial intelligence, fuzzy logic, neural networks) and diagnostics used in process control industries. A diagnostic system comprises the components depicted in Figure 2.

Figure 2. A depiction of the components of a diagnostic system

There are many approaches for each of the components, so one must define a set of criteria and evaluate the suitability of the approaches. We used the following six criteria:

The overall architecture of diagnostic systems includes:

We concluded that for that for the target Class A office buildings, a top-down architecture is promising because it is integrates better and costs less to design than bottom-up systems. Bottom up systems detection of performance failures associated with specific individual devices assuming a fixed range of operating conditions (in the face of the great diversity of conditions found in real-world applications) (Hyvarinen and Kohonen, 1993, Hyvarinen, and Karki, 1996). Similarly, human assistance in fault detection appears more promising in the near term. Increased automation is a viable longer term strategy as data collection is improved and automated techniques will be easier to build. Automated techniques require training statistical models with data sets that are limited by current building monitoring systems. After building the models one must test their ability to detect various categories of faults.

IMDS DESIGN

Scope
The proposed system requires sensing of energy, weather and water side variables (temperatures, pressures and flows). Sensors commonly used in buildings are typically not adequate due to durability (frequent failures or falling out of calibration) and accuracy problems (e.g. measuring flows accurately is crucial, but typical systems either do not measure flow or do so with inadequate accuracy). Less accuracy is needed for day-to-day control than is needed for diagnostics and evaluation of equipment performance. Typical EMCS data are not used for precise measurement of cooling tons or energy consumption. Rather, these data are used for relative control. However, if one approaches a building with an interest in characterizing control strategies, schedules, loads, and efficiency levels, current EMCS data are often not reliable.

Another way to think about the value of high quality data for large cooling plants is to consider cooling energy as liquid money (Houghton, 1996). A 3,000 ton chiller plant represents $300/hour of operating costs for 1 kW/ton and 10 cents/kWh. Therefore, the cost of a $6000 magnetic flow meter (first costs plus installation) is equivalent to only 20 hours of operation. With 2,000 hours of full-load operation, a five-percent error in measurement could reach $30,000/year.

The proposed system consists of 85 monitoring points including high-grade thermistors, power meters, magnetic flow meters, aspirated psychrometers, and a variety of similar monitoring systems, with data archived every minute. The monitoring equipment is listed in Table 1.

Table 1: Systems and Sensors of the Diagnostic System.

System to be Evaluated
Measurement
Accuracy
Whole Building Power+/- 0.25%
Chillers Differential Pressure (water)
Water Temperatures
Flows (water)
Power (to chillers)
+/- 0.25%
+/- 0.25%
+/- 1.00%
+/- 0.25%
Pumps Differential Pressure (water)
Power
+/- 0.25%
+/- 0.25%
Cooling TowerDry Bulb Temperature
Aspirated Psychrometer
Water Temperatures
Power
Flow
+/- 0.25%
on-site calibration
+/- 0.25%
+/- 0.25%
+/- 1.00%
Local Micro-ClimateDry Bulb Temperature
Aspirated Psychrometer
+/- 0.25%
on-site calibration

The three levels and associated systems chosen for the diagnostic system are the following (as shown in Figure 3):

Level I. Whole Building (Aggregate performance)
Level II. Major End-Use and Systems (Cooling)
Level III. Component (Chiller and Cooling Tower)

Figure 3: Three Levels of the Diagnostic System

The rationale for the selection of these systems is as follows. First, the selection of whole-building diagnostics is the starting point of the proposed diagnostic system. Whole-building data contain the basic yard-sticks by which a building operator can get an overall set of metrics to evaluate building performance. The rationale for the selection of the cooling system is related to the benefits of working with this system, plus the difficulties related with the competing systems of lighting or ventilation systems. First, we found that there can be a major improvement in cooling plant analysis with the addition of improved metering equipment, such as thermistors and magnetic flow meters. With the addition of these systems, we will characterize the energy efficiency of the cooling plant. Chillers are the largest single energy-using components in large office buildings, and are thus one of the most logical items to evaluate. Evaluating the entire cooling plant will allow us to understand the overall system performance, which is more important than examining a component in isolation from the system.

For comparison, the measurement issues associated with ventilation and lighting are more distributed; literally distributed throughout a building. Measuring air flows is particularly problematic. A similar confounding issue with ventilation systems is that ventilation requirements in individual zones vary because of duct configurations and thermal variations. The result is that ventilation systems are difficult to evaluate, and are complex because they are coupled to tenant comfort and indoor air quality issues. These were determined not to be good candidates for the initial demonstration, but are suitable for future research. Our initial diagnostic system, by contrast, is restricted to monitoring cooling plant equipment that is located either in the central plant or on the rooftop.

The components selected for the analysis are chillers and cooling towers. Both of these components were targets of complaints from building managers as subjects of poor sizing. Chillers are often oversized, thus they require more power per ton than optimal because they are less efficient at low partial load. Cooling towers are often undersized. Larger towers allow the chiller to operate at cooler condensing temperatures. The diagnostic system will explore major failure modes for these components.

The IMDS will be a permanently installed and continuously active system. This is necessary because buildings continuously change. For example, some problems reoccur, such as those from modifications to schedules to handle special events. These modifications often lead to equipment being left on when not needed. The diagnostic system is designed to operate in parallel with any existing EMCS, rather than expanding or modifying the EMCS. This decision was made because current EMCSs do not have the necessary capabilities in sensing, network capacity, frequency of sensing, data archives, data processing and visualization.

Knowledge Base and Failure Modes
The Phase 1 study included a detailed analysis of performance metrics and benchmark data to characterize the fundamental principles of how building, system, and component performance can be characterized. We developed a series of standard graphics that will allow the metrics to be displayed in a manner that assists in the diagnosis. These graphs were analyzed to determine benchmark signatures for good performance, such as where measured values should fall on a given analysis plot, or what the curve shape should look like if the system or component is performing properly. We developed a series of measurements and sensing requirements to evaluate the systems and components. We also listed common modes of failure that one can diagnose with the given metrics and graphics based on case study data and related literature. The discussion of failure modes is not an entirely exhaustive list of failures, but covers common and critical modes of failure. In most of these categories, we have used the following relationship to search for efficiency increases (i.e. detect problems). There are three categories of deficiencies: efficiency degradation, scheduling, and load issues. For example, in a chiller system, these three categories can be summarized by:

kWh = kW/ton (efficiency) * tons (load) * hour (schedule)

For each level in the hierarchy, a step by step diagnostic procedure was developed. The proposed knowledge base is designed to be modular, with a set of standard graphs and standard information. These graphs also serve as a tutorial that is designed to orient the building operator on how best to understand the system or component's energy performance.

As mentioned, whole-building data are critical elements of a top-down system, allowing an operator or building owner to evaluate the annual energy use and annual energy costs. For comparison with other buildings, these data are typically normalized by floor area, to produce an energy-use intensity (EUI). As examples, we present two sample diagnostic plots at the whole building level. In Figure 4, benchmark whole building EUIs are plotted for comparison with a given actual building. Data sources for this plot include: EIA, 1995, Akbari et al, 1993 and 1989, Piette et al, 1986, and Energy User News, 1995. One compares these values with those of the current building to determine whether large differences exist. Independently, or as an adjunct to results from Figure 4, one can detect and diagnose time of day usage problems with three-dimensional, hourly whole-building graphics. Excessive off hour use can be easily detected with such plots.

Figure 4: Office Building Energy Use Intensities for Comparison

Examples of key failures that can commonly be identified with whole building hourly data include:

The entire cooling system efficiency can be evaluated using the efficiency versus load analysis (kW/ton vs. cooling tons) as an important element of the Knowledge Based System (KBS). The total cooling system performance in kW/ton is affected by the kW/ton for each component. It is convenient to view the entire system performance as a series of plots for each component, each showing the kW/ton vs. percent load. The shape of the efficiency versus percent load curve is dominated by the chiller, so the entire cooling system kW/ton curve tends to look like the chiller curve. Examples of cooling plant failure modes are the following:

Efficiency Degradation
  • Deviation from Manufacturers Specifications because of Design Flaws
  • Deviations From Historical Performance (e.g., cooling tower down time)
  • Poor Water Flow (resulting in need for multiple chillers)
  • Chiller Component Malfunctions (e.g., condenser fan cycling)
  • Fouling
  • Inappropriate Refrigerant Charge
  • Schedule and Control Deficiencies
  • Excessive On Time
  • Short Cycling
  • Load Issues
  • Poor Full-Load or Part-Load Performance (e.g., weather correlation)
  • Component Oversized or Undersized
  • Failure Modes Detected with Condenser and Chilled Water Flow Data
  • Low Flow
  • Flow Not Varying.
  • Failure Modes Detected with Cooling Plant Temperature Data
  • Improper Setpoints
  • Sub-optimal Chiller Controls
  • Poorly Calibrated or Poorly Located Thermostats
  • One common example of chiller diagnostics is the evaluation of efficiency (kW/ton) versus load (tons). Chillers should ideally operate near their rated efficiency (purchase point). Various problems (oversizing, improper scheduling, control problems etc.) exhibit signatures on this type of plot. The failure modes for chillers are similar to those listed for cooling systems. Cooling tower failure modes were also developed in Phase 1.

    The chiller monitoring will capture key parameters in the chiller operation such as water flows and temperatures, pressure drop, and power. These data will allow determination of chiller efficiency and loads. We will also measure the pressure drop across the chiller heat exchangers to determine the extent of fouling. The cooling tower monitoring will also include water temperatures and flows, plus local outdoor air data and cooling tower fan power. The local outdoor air data are an important factor in assessing the performance of cooling towers. A temperature measurement station including an aspirated psychrometer will be installed on the top of the building as far away from the cooling towers as possible. Data from this psychrometer will be used to evaluate "nano-climate" effects. Cooling tower intake conditions will be compared with outdoor air conditions to evaluate recirculation of cooling tower exhaust.

    Database and Visualization
    The data base is needed to correctly archive and retrieve desired information from the large amount of data. The advanced graphics and powerful computing environment are needed in a prototype system like the one proposed to implement desirable data computation and visualization without constraints imposed by the computing platform. This is both a hardware and a software issue. We intend to use UNIX graphics workstations4 and a modified form of the Electric Eye building data visualization software.

    PHASE 2 ACTIVITIES

    The purpose of the Phase 2 demonstration is to build, deploy, and evaluate the IMDS described in the previous sections. Our approach is to build the system for an actual building using a flexible system architecture, and embellishing it as warranted by feedback from building owners and operators. The specific objectives are:

    The demonstration consists of the following elements. The first task is to finalize an agreement with a building engineer and property manager to allow the system to be installed. The final custom specification will be developed and the equipment will be purchased. The equipment will then be installed and commissioned, plus the operators will be trained to download the data into the diagnostics system. Once the system is installed we will carefully document how it is used and evaluate the data collected on site. Baseline energy performance data will be collected for use in evaluating energy savings from changes in operations that result from using the diagnostic system. This evaluation requires recording changes made in operations and control.

    The research team will develop a preliminary functional specification documenting rules and algorithms to describe the most important faults detected with the diagnostic system. The specification will include an electronic document to (a) describe rules and variables used for performance assessment and diagnosis, (b) identify degradation and failure modes and conditions associated with each mode, and (c) identify all ranges of variables used to categorize performance. As mentioned above, the demonstration effort will also explore methods to automate the diagnostics. The increased intelligence will take two forms: (1) more automated diagnoses and (2) the beginning of a capability of the system to be self learning (learn from experience).

    Another important aspect of the demonstration is the evaluation of human factors and the ease of use of the diagnostic system. This evaluation will consider questions such as: how is the system being used, and are there major issues with the interface that inhibit the optimal use of the system? These same questions and findings will be reviewed with the peer operators and owners to obtain additional feedback on these questions from similar potential users. A series of recommendations will be implemented if possible.

    Since high quality sensors are a critical element of the diagnostic system design, the demonstration will include an evaluation of the costs and benefits of data accuracy and relative value of each data point. This activity will include categorizing the data in the test system to determine which data fields were most useful and important, plus evaluate accuracy requirements for each diagnostic technique used and performance failure identified. This task will also include evaluating the life-cycle costs (first costs and maintenance costs) of high-quality, high-end sensors versus alternative, more common sensors. The demonstration will also include comparisons of the EMCS data with the diagnostics system data.

    SUMMARY

    The primary objective of the diagnostic system is to introduce state-of-the-art building monitoring and diagnostic information systems into Class A buildings for use by sophisticated building operators. This objective is based on our background research, which suggests that the proposed system meets the needs of operators and that they support the system we've designed. The concept is to deploy a permanent system to assist in continuous improvements in O&M to reduce energy use and operating costs. Our overall goal is to work with building owners and property managers in demonstrating the cost effectiveness of the proposed diagnostic system, thereby creating a market demand for such technology. We hope to demonstrate that the system could be cost effective when commercialized by the private sector.

    The Phase 2 demonstration is oriented toward deploying the basic infrastructure for an advanced information system, including field tests of initial applications. These demonstrations will allow the controls industry to evaluate the value of such systems that greatly exceed today's current EMCS technology. Such a system is the starting point for more advanced, automated diagnostics, such as those based on fuzzy logic or neural networks. Our approach is to design the system as a rich, interactive information tool that will allow the operator to inquire about how well the building, system, or component is performing.

    The diagnostic system will include metering various building systems and components to provide feedback on building performance. The users of the system will be building operators and property managers. The suppliers could be electric utilities, other third-party experts such as ESCOs, or control companies. The service would ideally be paid through savings in the operating budget. This technology gives the owners and managers a quantum leap in improving management in their buildings. It could reduce operating costs and make their spaces potentially more comfortable. It also gives them the choice of local or remote building diagnosis. The system to be demonstrated is an example of an entire wave of information based technology. It gives customers a direct entree into this entire new field.

    The participants in the interviews were selected by their peers as the best in the field. The projects for the demonstrations will represent prestigious Class A buildings, chosen to attract the attention of the competitive building management industry. The managers of the pilot projects are willing to have tours through their sites for their competitors and industry associations.

    ACKNOWLEDGMENTS

    The research team for the CIEE Project on Diagnostics for Building Commissioning and Operation is grateful to the large number of contributors who assisted in Phase 1. The Phase 1 team also included Kristin Heinemeier (formerly with LBNL, now with Honeywell, Prof. Dale Seborg (UCSB), Prof. S. Haddad (Univ. Santa Clara), and Charlie Huizenga (UC Berkeley). We are grateful to Mike Brambley (Pacific Northwest National Laboratory) and Steve Blanc (Pacific Gas and Electric Company) who met with the research team several times over the course of Phase 1. Valuable feedback and review was also provided by Mark Bailey and Dennis Clough (U.S. Department of Energy). We appreciate the continuing support from CIEE Director Jim Cole, as well as CIEE's Karl Brown and Carl Blumstein. The project also benefited from early conversations with Jeff Haberl (Texas A&M University) and Christie Kjellman (Southern California Edison Company). This work was supported by the California Institute for Energy Efficiency and the Assistant Secretary for Energy Efficiency and Renewable Energy, Office of Building Technology, State and Community Programs of the U.S. Department of Energy under Contract No. DE-AC03-76SF00098. CIEE is a research unit of the University of California. Publication of research results does not imply CIEE endorsement of or agreement with these findings, nor that of any CIEE sponsor.

    REFERENCES

    Akbari, H., J.H. Eto, I. Turiel, K.E. Heinemeier, B. Lebot, B. Nordman, and L.I. Rainer. January 1989. "Integrated Estimation of Commercial Sector End-Use Load Shapes and Energy Use Intensities." LBNL Report No. 27512.

    Akbari, H., Rainer, L, and Eto, J., "Integrated Estimation of Commercial Sector End-Use Load Shapes and Energy Use Intensities, Phase II," Final Report submitted to the California Energy Commission, Jan. 1991, LBNL Report No. 30401.

    Akbari, H., Eto, J., Konopacki, S. , Afzal, A., Heinemeier, K., and Rainer, L., "Integrated Estimation of Commercial Sector End-Use Load Shapes and Energy Use Intensities in the PG&E Service Area," Final Report submitted to the California Energy Commission, 1993, LBNL Report No. 34263.

    Brohard. G. J., and Hernandez, G.R., "Commissioning the ACT2 Project Pilot Demonstration," Proceedings of the ACEEE 1994 Summer Study on Energy Efficiency in Buildings, Vol. 5, American Council for an Energy-Efficient Economy, Washington D.C., August 1992.

    Claridge, D.E., Haberl, J., Liu, M., Houcek, J., and Athar, A., "Can You Achieve 150% of Predicted Retrofit Savings? Is It Time for Recommissioning?, " Proceedings of the ACEEE 1994 Summer Study on Energy Efficiency in Buildings, Vol. 5, American Council for an Energy-Efficient Economy, Washington D.C., August 1994.

    Energy Information Administration, U.S. Department of Energy,Commercial Buildings Energy Consumption and Expenditures 1992 , Commercial Buildings Energy Consumption Survey, 1995.

    Energy User News, Vol. 20, Number 4, April 1995. The Chilton Co., Radnor PA.

    Fryer, L., "Electric Chiller Buyer's Guide: Water-Cooled Centrifugal and Screw Chillers," Esource Technical Update, Feb. 1995, TU-91-1, Esource, Inc., Boulder, CO.

    J.S. Haberl, T.A. Reddy, D.E. Claridge, W.D. Turner, D.L. O'Neal, and W.M. Huffington, Measuring Energy-Saving Retrofits: Experiences from the Texas LoanSTAR Program, Texas A&M University, Oak Ridge National Laboratory Report, ORNL/Sub/93-SP090/1, July 1995.

    Herzog, P. and LaVine, L. "Identification and Quantification of the Impact of Improper

    Operation of Midsize Minnesota Office Buildings on Energy Use: A Seven Building Case Study," Proceedings of the ACEEE 1992 Summer Study on Energy Efficiency in Buildings, Vol. 3, American Council for an Energy-Efficient Economy, Washington D.C., August 1992.

    Houghton, D., A Market Survey of Liquid Flow Meters, ESOURCE Strategic Memo, Boulder Colorado, Feb. 1996.

    Hyvarinen, J., and R. Kohonen, Editors, "Building Optimisation and Fault Diagnosis System Concept", IEA Annex 25: Real Time Simulation of HVAC systems for Building Optimization, Fault Detection and Diagnosis, Technical Research Centre of Finland, Laboratory of Heating and Ventilation, BO Box 206 02150 ESPOO FINLAND, October 1993.

    Hyvarinen, J., and S. Karki, Editors, "Building Optimisation and Fault Diagnosis System Source Book", IEA Annex 25: Real Time Simulation of HVAC systems for Building Optimization, Fault detection and Diagnosis, Technical Research Centre of Finland, Laboratory of Heating and Ventilation, BO Box 1804 02044 VTT, ESPOO FINLAND, August, 1996.

    Piette, M.A., and Nordman B., " Costs and Benefits from Utility-Funded Commissioning of Energy-Efficiency Measures in 16 Buildings," ASHRAE Transactions, 1996, V. 102 Pt. 1., full report was to the Bonneville Power Administration, LBL-36448.

    Piette, M.A., Diamond, R., Nordman B., de Buen O., Harris J.P., Heinemeier, K., and Janda, K. Final Report on the Energy Edge Impact Evaluation of 28 New, Low-Energy Commercial Buildings, Report to the Bonneville Power Administration, LBL-33708, February 1994.

    Piette, M.A. and Riley, R., "Energy and Power Performance of New Commercial Buildings: Results and Data Issues from the BECA-CN Data Compilation, Proceedings of the 13th Annual Energy Technology Conference, Washington D.C., March 1986, LBL Report No. 20896.

    Rogers, Everett M., Diffusion of Innovation,, New York Free Press, 1983.

    Sebald, A.S., and Piette, M.A., "Diagnostics for Building Commissioning and Operations", prepared for DOE and the California Institute for Energy Efficiency, LBNL 40512, July 1997.

    Yoder R. and Kaplan M. "Building Commissioning for Demand-Side Resource Acquisition Programs," Proceedings of the ACEEE 1992 Summer Study on Energy Efficiency in Buildings, Vol. 5, American Council for an Energy-Efficient Economy, Washington D.C., August 1992.




    1 We use the terms technical manager, building engineer, and building operator somewhat interchangeably. Technical managers will often be responsible for building engineers who operate individual buildings.

    2 0.15 * 24 BkWh elec. * 10240 source Btu/kWh + 0.15 * 32 BkWh gas = (36.9 + 4.8) * 1012 Btu (source) = 42 * 1012 Btu (source).

    3 The Building Owners and Managers Association classifies office buildings as follows:
    Class A buildings : The most prestigious buildings in the particular market that have above average rents, high quality standard finishes, state of the art systems, exceptional accessibility, and a definite market presence.
    Class B buildings : Buildings that compete for a wide range of tenants with rents in the average range. Building finishes are fair to good and systems are adequate, but cannot compete with Class A at the same rent level.
    Class C buildings : Buildings seeking tenants requiring functional spaces at rents below the average for the market area.

    4 Made by Silicon Graphics Inc.



    Return to: CIEE Diagnostics Project | Building Energy Measurement and Performance Analysis Home Page | EAD Home Page | EET Home Page | LBNL Home Page

    This web page last modified by Brian Pon on April 27, 2000.
    Questions? E-mail Alan Meier.